Process Monitoring

KIC's Process Monitoring and Automatic Profiling solutions expand our Data Intelligence Tools, offering a range of unparalled data analysis, process control and process monitoring capabilities. Utilizing KIC's award-winning and patented technologies, these tools provide:

• Automatic SPC Charts including Cpk and process data for every product
• Real-time process information for improved decision making
• Traceability and thermal process documentation for every product
• Zero-defect thermal production with faster response to thermal process issues
• A status of all production ovens on a single screen, viewable from your desk
• Easy sharing of real-time process data without the need for meetings or reports
  and more...

Juki is one of the world’s leading SMT placement companies with over 20,000 machines installed worldwide and is the pioneer of the modular automated assembly line. Juki has built it global image with a combination of top quality and high reliability machines and a reputation for world-class service and support that result in the lowest production costs for our customers. Reliable and precise component centering

Our multi-nozzle laser alignment system uses a high-resolution laser developed exclusively for Juki assembly systems. This unique technology simultaneously measures four different components in width, length and height. In-flight measurement completely avoids idle time. Placement head:

Quadruple head with multi-laser alignment

Quadruple head with
multi-nozzle laser alignment and
multi-nozzle vision centering
(MNVC - optional)
1 high-precision placement head with
vision and laser alignment

Placement rate:

12,500 cph  (IPC 9850)
3,400 cph Fine-Pitch  (with MNVC)

Component range:

0201 (inch)
High-precision head:
Up to 75 x 75mm or 50 x 150mm

Placement accuracy:

High-precision head (vision centering):
±30µm (3 Sigma)
Laser alignment:
±50µm (3 Sigma)

Juki is one of the world’s leading SMT placement companies with over 20,000 machines installed worldwide and is the pioneer of the modular automated assembly line. Juki has built it global image with a combination of top quality and high reliability machines and a reputation for world-class service and support that result in the lowest production costs for our customers. Reliable and precise component centering

Our multi-nozzle laser alignment system uses a high-resolution laser developed exclusively for Juki assembly systems. This unique technology simultaneously measures four different components in width, length and height. In-flight measurement completely avoids idle time. Placement head:

Quadruple head with multi-laser alignment

Placement rate:

13,200 cph

Component range:

0201 (inch)
11 x 26.5mm or 20 x 20mm

Placement accuracy:

±50µm (3 Sigma)

Function
The X5 series provides printing surfaces in the range between 460 x 460 mm and 915 x 610 mm as well as adjustable stencil sizes - without any need for an adapter - between 300 x 300 mm and 1270 x 1700 mm. The printable circuit-board sizes are equivalent to the processing capacities of most pick-and-place
Systems.
The X5 is equally suitable for use as an inline printer in high volume production lines and as a stand alone solution with a
combined loading / unloading system to supply several lines, even the most basic version of the machine has been configured to freely alternate between the use of screen and stencil printing techniques. Particularly in the substantially more challenging
technique of screen-printing, the machines are setting new standards for accuracy and quality in all applications.
All required parameters have been stored in the printing programme to reduce reconfiguration times.
The operation of the machine via the EKRA Interface is very easy and self-explanatory.

Special features

— Automatic inline system
— Optical positioning system
— User friendly software
— Repeatability +1- 12.5 µm @ 6 sigma
— Stencil cleaning unit
— SPC (statistical process control)
— Datamatrix code recognition (traceability)
— 2 1/2D post print inspection system

The Vitronics product platform is AN evolution in a long history of reflow systems that have proven their capability worldwide and established a reputation for superior reliability. Robust design combined with a unique heat transfer system consistently deliver benchmark thermal performance

The Vitronics product platform is AN evolution in a long history of reflow systems that have proven their capability worldwide and established a reputation for superior reliability. Robust design combined with a unique heat transfer system consistently deliver benchmark thermal performance

The Radial 5 is designed to confront the challenges of the industry with greater reliability, improved speed, and the capability to insert radially taped odd-form components. Unlike other radial inserters that need to slow down as they handle odd-form component body styles, the Radial 5 can remain at a constant speed, regardless of the size or shape of any insertable component. The proven reliability, faster operation and expanded capabilities of the Radial 5 effectively address current insertion issues

AMISTAR DIP INSERTER

• 60.300 & 16.3 to 20 pin

• Amistar CI 3000 with 60 stations for .3 16 to 20 pin dips,

• 4= .3 8 pin dips, 12 = .3 24 pin and 12 .6 to 40 pin DIPs , 6= 2pin caps ,

• sockets are available,

• 6 position 5 head tourret

• with lead protrusion inspection

• and system level controller.

• rotary table

Need Description

For single-process sequencing and insertion of axial components and jumper wires, the VCD/Sequencer delivers reliable productivity. An EXTREMELY LOW error rate is the result of Universal Instruments’ enduring lineage of through hole development and leadership. Component changeover is minimized with MANY available inputs on the expandable sequencer.

Conventional component insertion is achieved in three stages.

To insert 0.3 and 0.6 inch dual-in-line packages we have a Universal Multi-Mod 6772a and an Amistar CI3000. This gives us the capability of inserting over 5000 components per hour.

For axial component insertion we have 2 Amistar AI6448 axial inserters capable of inserting 6000 components per hour. As the parts are fitted they are verified for value, inserted, crimped and the leads cut. This results in an efficient and accurate building process.

Our Universal Rad5 radial component inserter allows the fitting of 0.1 and 0.2 inch pitch Radial components that includes LEDs transistors, capacitors, etc... at an insertion rate of 6000 components per hour. Again a built in verifier ensures that the corrent component is inserted correctly.

Trident III:  Trident III is capable of removing all flux residues including Rosin, No-Clean, and Water Soluble.  Both lead and lead-free flux residues may be removed using Trident III. Trident III is equipped with an automatic chemical injection system that automatically adds a programmable volume of defluxing chemical to the wash water.  Trident III is equipped with a closed-loop wash solution recycling system.  Wash solution is heated automatically and sprayed onto the assemblies.  At the end of the wash cycle, the wash solution is directed back to the wash solution holding tank for subsequent reuse.  Rinse water is then sprayed onto the assemblies until the desired cleanliness level is achieved.  All rinse water is directed through the pre-drain filtration system then sent to drain.  Assemblies are dried via the on-board convection and radiant forced air drying system.  Trident III is equipped with a host of standard features including programmable maintenance reminders, remote SPC viewing, SPC data USB export, and an built-in chemical management system.  An optional Zero-Discharge evaporation system eliminates connection to a drain line.

All cleaning systems ending in 'ZD' are equipped with the Model E101 evaporator. Aqueous Technologies' E101 evaporator provides an impressive 13 GPH evaporation rate.  The E101 is equipped with a large 136 gallon capacity holding tank, multiple status indicators, sight glass, and a corrosion resistant fully insulated stainless steel evaporation tank.

The E101 evaporator is designed to be connected to the discharge of batch-format defluxing or stencil cleaning systems to provide a zero-discharge environment. The E101 is equipped with a communication connector that signals the cleaning system if the evaporator is full.

• Positive displacement piston metering with positive ported, 4-way flow directional valves (NOT check valves) maintains very accurate ratio.

• Double-acting design for on-demand dispensing with no interruption for reloading the metering cylinders.

• In-line design prevents racking or side-loading of the metering pistons.

• No-purge, snuff-back mix/dispense assembly eliminates solvent purging and hazardous waste.

• Pump feeding from the original shipping containers or vacuum/holding tanks.

• Abrasion-resistant metering cylinder, seals, and hardware.

• Rugged, heavy-duty construction.

The RTX-113 is designed for heavy production environments where X-ray is used to inspect PCBs and assembled PCBs containing advanced components such as BGAs, uBGAs and Flip Chips.The system is very versatile and features Glenbrook's patented, award-winning X-ray camera technology that generates high-resolution, high-sensitivity images, revealing defects as small as 0.001 inch with a full one inch diameter field of view. The RTX-113 provides affordable real-time X-ray imaging, reliable operation and easy servicing.